LuxaLight Industrial LED Fixtures infopage

This infopage is made to clarify the possibilities of our custom made Industrial LED fixtures.


What is an Industrial LED Fixture?
Industrial LED Fixtures are assemblies that are assembled (custom) specifically for each application. An LED fixture is an assembly of individual parts consisting of:
1. Heatsink / LED Profile
2. LED Module(s)
3. Cable(s)
4. Mould or lens cap incl. polarizer (only with transparent cover)
5. Endcaps

 

How is an Industrial LED Fixture designed?
An application has technical specifications that the LED Fixture must fulfil. These specifications can be:
 

- Wavelength(s)
    o Luxalight offers a large assortment of LED Modules of different wavelengths. All LED modules can be assembled into Industrial LED Fixtures.
    o When multiple wavelengths are required, there are two possible solutions:

- Radiance / Irradiance / PPFD
     o LuxaLight LED modules are used in Industrial LED Fixtures. When one LED module is not enough for the application, more modules can be added to the fixture, making it longer. This can go up to 14 modules per fixture.

- LED Controlling
    o We advise using the MaNima Pollux Industry in combination with the Industrial LED Fixtures, for example the following reasons:
        ▪ LED monitoring with embedded temperature sensors on the LuxaLight LED modules
        ▪ Pulse Control
        ▪ System Integration
    o For more information about the MaNima Pollux Industry visit: MaNima Pollux Industry pulse control 10μs (luxalight.eu)
    o Controlling individual groups in one fixture is also possible, by using multiple LED modules in one fixture that are individually connected to a MaNima Pollux Industry. For example:

This is just one example of the possibilities. More groups, of different wavelengths are also possible.

- Heat Management
In order to keep the LED Fixture below max. working temperature, heat management is required. Heat management solutions include, but not limited to:

  • Active cooling (with MaNima Pollux Industrial fan handler)
  • Pulse control (if applicable), with the MaNima Pollux Industrial pulse mode.

 

  • Temperature sensors combined with the MaNima Pollux Industrial PWM control function
    Configurable settings:

 

Heat management is crucial, for questions or advice don’t hesitate to contact us.

For more information about the MaNima System click here.

- Mechanical Dimensions
o Length of the fixture is determined by the technical specification required for the application. Height can change depending on using a lens cap (17mm) or a moulded fixture (16mm). Width stays the same. 

There are 2 different fixtures used for our industrial LED fixtures. The 24.2mm and 26.6mm versions. the 26.6mm is only used for wavelengths that require quartz glass as cover (<365nm).

The length of the custom fixtures can vary between 220mm to 3000mm, depending on the number of modules required for the specific application it will be designed for. Every LED module has a length of 20cm, the cable entry requires 2cm of space. So adding this up, means that the total fixture length will be 220cm.  Every other module adds 20cm to the fixture. So a fixture of 4 modules will be 820mm long (4 modules = 80cm + 1 cable entry = 2cm = 82cm). This can go up to 300cm. 

The cable entries will always depend on the amount of power and configuration of the LED Fixture

More variations are possible with this. Such as fixtures with through holes for mounting more options or mounting endcaps, which will also extend the length of the fixture (as seen in the images below).

Some examples:

A custom made 820mm LED Fixture with 1 cable entry and 4 LED modules.

Custom made 860mm LED Fixture with 2 through holes for mounting, 1 cable entry and 4 modules split in 2 sides.

 

- Mounting Options

 

 

For questions, advice or custom solutions, don't hesitate to contact us.

- Moulding options
    o Moulding is used to create an UV-resisting transparant layer to protect the LED modules. For more information about moulding click here.

- Polarizer options
    o Polarizer films are only available for transparent lenscaps in various degrees, such as: 30°, 60°, 90° and 120°.